High-Performance Lithium Battery Systems for Indian Commercial Mobility & ESS
Engineered for harsh ambient temperatures (-10°C to 55°C) and heavy multi-shift duty cycles. Direct B2B supply of A+ Grade Prismatic LiFePO4 packs, microprocessor Smart BMS with UART / CAN / RS485 telemetry, and custom OEM pack manufacturing.
Electric 2-Wheeler Batteries
Urban E-Scooters & Delivery E-BikesMEHAR 48V 28Ah Prismatic E-Scooter Battery
- Capacity
- 28Ah
- Chemistry
- LiFePO4 (Prismatic Cells)
- Spec
- 48V (Nominal)
- Spec
- 1,344 Wh (1.34 kWh)
Product Portfolio
Commercial Lithium Battery Categories
Designed and manufactured for high-reliability commercial operation. Select a product line to inspect technical specifications or request wholesale volume pricing.
Commercial Delivery E-Scooters
Electric 2-Wheeler Batteries
Engineered specifically for extreme Indian ambient temperatures (-10°C to 55°C) and heavy daily commercial duty cycles. Built with A+ Grade Prismatic LiFePO4 cells and high-density NMC modules, featuring laser-welded busbars, inter-cell thermal barrier sheets, microprocessor Smart BMS with UART / CAN / RS485 telemetry, and IP67 waterproof aluminum enclosures.
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Passenger E-Rickshaws (51.2V 86Ah - 100Ah)
Electric 3-Wheeler & E-Rickshaw Batteries
Purpose-built for commercial passenger E-Rickshaws, L5 cargo loaders, and high-torque electric auto-rickshaws across India. Utilizes heavy-gauge steel enclosures with vibration damping, digital blue LCD State-of-Charge (SoC) monitors, heavy brass M8/M10 terminal lugs, and active cell balancing designed to withstand 120km+ daily commercial operations.
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Residential Inverter Power Backup (12.8V / 25.6V)
Energy Storage Systems (ESS) & Inverter Batteries
Zero-maintenance, ultra-long-life Prismatic LiFePO4 battery systems engineered to replace conventional lead-acid batteries in home inverters, commercial UPS systems, and telecom stations. Features 98% round-trip coulombic efficiency, 2-hour fast charging capability, built-in DC circuit breaker isolators, and seamless pure sine wave inverter communication.
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Off-Grid Rooftop Solar Systems
Solar & Renewable Energy Batteries
High-capacity solar energy storage systems optimized for high-temperature solar PV charge profiles. Capable of daily 80% to 90% Depth of Discharge (DoD) over 4,000+ cycles, with integrated RS485/Modbus RTU protocols for hybrid solar inverters, MPPT solar controllers, and automated high-voltage disconnect switches.
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B2B Battery Pack Assemblers & OEMs
Cylindrical & Prismatic Lithium Cells
100% factory-tested, QR-code traceable Grade-A lithium cells with matched internal resistance (IR within ±1.5%) and verified capacity. Providing cylindrical formats (18650, 21700, 32700) for portable equipment and e-cycles, alongside heavy laser-welded prismatic cells (3.2V 100Ah, 280Ah, 314Ah) for modular pack assemblers.
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Electric Forklifts & Pallet Trucks (24V/48V/80V REMA)
Custom OEM & Industrial Battery Solutions
End-to-end custom battery engineering for industrial equipment manufacturers and specialized vehicle OEMs. Sized to exact dimensional envelopes and duty cycles, featuring custom CNC aluminum and powder-coated steel enclosures, integrated thermal management, automotive-grade CAN 2.0B / RS485 telemetry, and ARAI/ICAT certification testing support.
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Residential Inverter & Solar Backup
Chargers & Power Electronics
Power conversion and charging hardware built to pair with MEHAR lithium battery systems. The hybrid inverter range covers 12V 1200W, 24V 3000W and 48V 5000W/6200W with integrated solar and grid charging management for residential backup through off-grid commercial mini-grids. The intelligent charger series delivers CC/CV multi-stage charging with automatic cutoff, reverse-polarity protection and thermal monitoring for 2-wheeler and 3-wheeler depot fleets.
View category specsEngineering Standards
Engineered for High-Ambient Indian Climates.
MEHAR manufactures battery packs that solve the critical failure points of imported kits: thermal runaway vulnerability, fragile spot welds, and lack of active cells balancing.
Thermal Propagation Resistance
Compliant with AIS-156 Amendment III Phase 2. Utilizes inter-cell aerogel and ceramic thermal barrier pads to prevent thermal runaway propagation even during extreme short-circuit events.
Fiber Laser-Welded Busbars
Precision laser-welded solid copper and aluminum busbars eliminate high-contact-resistance screw terminals and wire-bond fatigue, ensuring zero voltage drops during peak acceleration.
Microprocessor Smart BMS
Automotive-grade MCU with active cell balancing, 4-point NTC thermistor temperature sensing, dual MOSFET solid-state cutoff, and UART / CAN 2.0B / RS485 telemetry.
100% Automated Cell Grading
Every single cell undergoes 4-tier automated capacity sorting and AC/DC internal resistance (IR) matching within ±1.5% delta to guarantee uniform pack degradation over 3,000+ cycles.
OEM Engineering Process
From Custom CAD Concept to Certified Batch Delivery.
Developing a custom electric vehicle or industrial machine? Submit your dimensional envelope, duty cycle, continuous C-rate, and communication protocol requirements. Our engineering team handles complete 3D packaging, thermal simulation, and prototype fabrication.
Operating Profile & Duty Cycle Discovery
We analyze your required continuous discharge current, peak torque demands, ambient operating temperatures, and vehicle chassis envelope.
Cell Chemistry & 3D Thermal Simulation
Selection of optimal Prismatic LiFePO4 or NMC cells, busbar cross-sectional sizing, and thermal CFD simulation for heat dissipation.
Custom BMS Firmware & Enclosure Fabrication
BMS programming (CAN 2.0B / RS485 register mapping) and precision CNC aluminum or IP67 powder-coated steel casing fabrication.
Certification Support & Batch Production
Support for ARAI / ICAT AIS-156 Phase 2 homologation testing, followed by serial batch manufacturing with strict quality traceability.
Solutions
Tailored energy solutions engineered for specific commercial duty cycles, duty ratings, and environmental conditions.
Commercial Electric 2-Wheelers & Delivery Fleets
High-energy-density Prismatic LiFePO4 and Box NMC battery packs certified to AIS-156 Amendment III Phase 2. Designed for 80-140 km daily delivery runs with IP67 waterproofing and fast 2-3 hour turnarounds.
Electric 3-Wheelers & Passenger E-Rickshaws
Rugged 51.2V Prismatic LiFePO4 traction systems enclosed in heavy cold-rolled powder-coated steel. Features digital blue LCD monitors, laser-welded busbars, and 3,000+ cycle life for passenger and cargo transport.
Residential Inverter & Commercial UPS Power Backup
100% maintenance-free deep-cycle 12.8V, 25.6V, and 51.2V Prismatic LiFePO4 batteries. Direct drop-in replacement for heavy lead-acid batteries with 3,500+ cycles, zero fumes, and 98% round-trip efficiency.
Solar & Renewable Energy Microgrids (ESS)
Modular high-voltage and low-voltage LiFePO4 energy storage cabinets engineered for off-grid rooftops, hybrid solar installations, and microgrids. Integrated RS485/Modbus RTU protocols for MPPT inverter communication.
Material Handling Equipment & Electric Forklifts
Heavy industrial 24V, 48V, and 80V LiFePO4 traction packs built into custom counterweight steel trays with REMA 320A/160A connectors. Supports rapid opportunity charging for 24/7 multi-shift warehouse operations.
Autonomous Guided Vehicles (AGVs) & AMRs
Precision CNC-machined IP67 aluminum battery packs designed for automated warehouse robotics, autonomous mobile robots (AMRs), and cleanroom industrial automation with automatic brass docking pins.
Telecom BTS Towers & Network Infrastructure
Standard 19-inch 3U rack-mount 48V 100Ah LiFePO4 modules equipped with front 2-pole miniature circuit breakers, dry contacts, and SNMP/RS485 interfaces for remote telecom Network Operations Center (NOC) monitoring.
Agricultural & Heavy-Payload Survey Drones
High-discharge (25C continuous / 50C burst) lithium polymer and high-rate NMC battery systems wrapped in carbon fiber shielding with genuine XT90-S anti-spark connectors for agricultural spraying and defense UAVs.
B2B Procurement Suite
Engineering Sizing & RFQ Tools.
Calculate capacity requirements, compare cell chemistry performance, and generate formal RFQs for wholesale procurement.
Battery Finder
Interactive wizard to match application parameters to exact battery models.
Compare Categories
Side-by-side engineering comparison across all battery chemistries.
RFQ Builder
Official commercial quotation builder for batch wholesale procurement.
OEM Configurator
Detailed 8-step technical intake for custom pack engineering.
Engineering Calculators
Sizing tools for battery capacity, C-rate, runtime, and discharge.
Direct B2B Manufacturer Supply
Have a Commercial Battery Requirement?
Submit your target voltage, Ah capacity, and fleet volume. Our application engineering team will provide a formal technical proposal and batch commercial quotation within 24 hours.